Discover the Top Fabric Choices for Your Men’s Underwear Brand

As a brand owner, choosing the right fabric for your underwear is crucial to provide your customers with the best possible experience. Consider the unique benefits of cotton, polyester, modal, and bamboo, and select the fabric that aligns with your brand's values and target audience.

By prioritizing functionality and sustainability, you can create underwear that meets the demands of modern consumers and sets your brand apart.

Table of Contents

1. Cotton

Cotton is a natural fiber that is widely used in the manufacture of men’s underwear. It is a soft and breathable fabric that is comfortable to wear and gentle on the skin.


Cotton is naturally soft and comfortable against the skin, making it a popular choice for underwear.


Cotton is highly breathable and allows air to circulate, which helps to prevent sweating and discomfort.


Cotton is very absorbent and can hold up to 27 times its weight in water. This makes it an excellent choice for underwear that needs to wick moisture away from the body.


Cotton is a hypoallergenic fabric that is unlikely to cause skin irritation or allergic reactions.


Cotton can be woven into a wide variety of fabrics, from lightweight and breathable to heavy and sturdy. This makes it a versatile choice for different types of men’s boxers.

2. Polyester

Polyester is a synthetic fabric that is known for its durability and moisture-wicking properties. It is often blended with other materials, such as cotton or spandex, to create boxer briefs that are both comfortable and long-lasting.


Polyester is a strong and durable fabric that can withstand a lot of wear and tear. This makes it ideal for use in men’s boxers, which need to be able to withstand the rigors of everyday use.


Polyester is a breathable fabric that allows air to circulate, which can help prevent the build-up of sweat and odor. This makes it a good choice for men’s boxers, which need to be able to keep the wearer cool and comfortable.


Polyester is a lightweight fabric that is easy to wear and move in. This makes it a good choice for men’s boxers, which need to be able to provide support without weighing the wearer down.

Easy care:

Polyester is a low-maintenance fabric that is easy to care for. It can be machine-washed and dried, and it doesn’t require ironing. This makes it a good choice for men’s boxers, which need to be able to withstand frequent washing.


Recycled polyester used in underwear is considered eco-friendly because it is made from recycled plastic bottles or other post-consumer plastic waste. By using recycled materials, the production of new polyester is avoided, which reduces the amount of petroleum-based raw materials required and decreases the amount of waste in landfills.

Recycling polyester also requires less energy and water than producing new polyester. The process of recycling plastic bottles into polyester involves shredding the bottles into small flakes, which are then melted down and spun into yarn to create fabric. This process uses significantly less energy and water compared to the process of creating new polyester from raw materials.

In addition, using recycled polyester in underwear reduces the amount of plastic waste that ends up in landfills or the ocean, where it can harm wildlife and the environment. By reusing existing plastic waste, recycled polyester helps to reduce the overall environmental impact of the fashion industry.

3. Bamboo

Bamboo fabric is a sustainable and eco-friendly material, making it an excellent choice for producing underwear.

Natural anti-bacterial:

Bamboo fibers have natural anti-bacterial properties, which means that they can resist the growth of bacteria, preventing unpleasant odors from developing. These antibacterial properties come from a substance called “bamboo kun,” which is found in the bamboo plant’s fibers.

Bamboo kun is a natural antimicrobial bio-agent that helps to inhibit the growth of bacteria and other microorganisms on the fabric. This makes bamboo fabric naturally resistant to bacteria and odor-causing microbes, which can be a common problem with other types of fabric used for clothing.


Secondly, bamboo is naturally moisture-wicking, meaning that it can absorb moisture away from the body, keeping the wearer cool and dry. The fabric is also hypoallergenic, which means it is less likely to cause allergic reactions or irritation, making it an ideal choice for those with sensitive skin.


Bamboo is also a highly renewable resource that grows quickly and requires less water and pesticides, compared to other materials like cotton, making it a sustainable and eco-friendly option for underwear production.

4. Modal

Modal is a type of rayon fabric made from the pulp of beech trees. It is a soft and lightweight fabric that is known for its silky texture and excellent moisture-wicking properties.


Modal is incredibly soft and comfortable to wear against the skin. It is often compared to silk or cotton in terms of its luxurious feel.


Modal is a highly breathable fabric that wicks moisture away from the skin, helping to keep the wearer cool and dry.

Resistance to shrinking and fading:

Modal is less likely to shrink or fade than other types of rayon, making it a practical choice for underwear that needs to withstand frequent washing.

By understanding the benefits of different fabrics and creating products that meet modern consumers’ demands, you can build a strong brand that customers will love. Stay informed about new developments in fabric technology and trends to ensure your brand stays ahead of the competition.


Hi, I’m the author of this post, and I have been in this field for more than 15 years. If you need OEM&ODM service for underwear, feel free to ask me any questions.

YSTAR Would Like

To Work With You

Please provide your details below and we will contact you within 24 hours 

All uploads are secure and confidential